Original Goals:
We started this project with the intention of building a worm farm large enough to
recycle coffee grounds from our accounts located between Mendocino and Fort Bragg,
CA. The worms would process coffee grounds into ideal fertilizer, and we would use
some of it ourselves for gardening purposes, marketing and selling the rest. We hoped to
create a system where the worms were processing coffee grounds and other organic
matter fast enough so fertilizer could be removed and new food added to keep up with
incoming grounds from local accounts.
Modified Goals:
After our visit to the Taylor Made worm farm we modified our original goal. We were
given a five pound starter kit from the farm, and we decided that given limited tome, it
would be best to have a small, working model for a larger worm farm capable of
large-scale recycling.
What We Learned:
After researching on the Internet, it became apparent that creating a large-scale worm
farm would take at least six months. Worms can consume about half of their body weight
daily, under ideal conditions. Worms operate best in a moist, warm environment with
plenty of food. This does not mean that one can put two and a half pounds of moist
coffee grounds into a box with five pounds of worms and expect the next day to have
usable fertilizer. Worms require great care, and simply putting them in a box with coffee
grounds will not produce desired results. A better worm box would include coffee
grounds, chaff, and straw mixed together between a top and bottom later of organic
fertilizer. The fertilizer protects the worms and keeps them in a specific area. The box
also must be gently aerated every day (best is by hand) and kept pH balanced with lime.
Adding horse, sheep, or cow manure would produce richer fertilizer. If the worm box is
protected against scavengers (raccoons, etc.), compost can also be added. Usually, worms
do not produce fertilizer at a rate of half their body weight per day for a number of
reasons. First, when worms process organic matter and produce worm castings (the
usable fertilizer), the fertilizer is more compacted and drier. Second, worms can process
their own castings several times. Depending on how processed one wants the castings,
this can extend the conversion process a long time. Third, when there are more grounds
than worms can process in a day, it is difficult to separate usable fertilizer from
unprocessed waste. Fourth, worms will die without food. If worms are left alone for too
long with the same grounds, they will decrease in numbers when food becomes scarce.
Even the best maintained worm box will lose some worms this way. Finally, starting a
small-scale vermiculture (worm-composting) project and expanding it gradually is much
easier than trying to start big. We did not know what we were doing when we started, and
if we tried to create anything bigger than our model worm farm, we would probably have
failed. Through our reading and the visit to Taylor Made Farms we realized that building
a large-scale worm farm would take too long, and that our internship would only allow us
to work with a small-scale model.
Recommendations and Final Thoughts:
We were successful in our attempt to create a small-scale worm farm. Currently, we have
about eight pounds of worms in one multi-tiered bin. There is space to expand this
small-scale operation into the other three bins as well as some additional room in the
current bin. The future of the worm farm is undecided, but if the worm farm is going to
expand, more worms must be purchased. Although worms reproduce fairly rapidly, we
only have about eight pounds of worms. Our local accounts use about 800 pounds of
coffee a week. We would need somewhere around 400-500 pounds of worms if we were
to recycle all of these grounds each week. This is an enormous task, and would require
someone working twenty hours a week at a bare minimum to keep up with the work. If
this something that Thanksgiving Coffee wants to do, it is possible, but it requires
planning. Buying 400 pounds of worms would cost somewhere around $500. The
purchase is easy, but once the worms arrive it becomes much more complicated. TCC
would be responsible for 50 times the number of worms in our small-scale model. There
are four possible ways TCC could make this project happen. TCC could continue to work
on developing a partnership with Jughandle Farms, or work with Fred Rubin and the Fort
Bragg High School to develop a program for students interested in agriculture, or work
with Deena Zarlin and the Rural Challenge Network to develop a student after school
program, or we could hire or train a staff member to be in charge of developing the worm
farm with the eventual goal of recycling all the coffee grounds from local accounts, and
marketing or donating the worm castings. All of these steps require a lot of planning and
expense. Our small worm bin is operational, but expanding it 50 times will require time,
continual care and attention, and planning. Thanksgiving Coffee Company must decide
how committed it is to a coffee recycling program, and take appropriate action.
Update
July, 2001
The worms have produced over 2,000 pounds of finished compost from whole
and ground coffee beans, coffee chaff produced in the roasting process, and organic waste
from the employee breakroom. The farm has moved out of its original plastic bins and into four
large composting areas, and now consists of approximately 200 pounds of worms capable of composting
over 60 pounds of material a day. They are currently tended to personally by Thanksgiving Coffee's
CEO, Paul Katzeff.